DLRB-VS401 robot vision system is a comprehensive robot vision system developed by our company that integrates teaching, research, and learning. The overall equipment is composed of an aluminum alloy training platform, a six-axis robot, a vision system, a PLC controller, electrical and pneumatic devices, and other components. Modules can be flexibly combined, installed, and debugged according to training needs.
In the process of use, it is necessary to use many application technologies such as industrial robot technology, mechanical transmission technology, pneumatic control, programmable controller, sensor, etc. involved in the professional learning of mechatronics.
Provide students with a typical comprehensive training environment for industrial robot vision, so that the various professional knowledge mastered by students can be comprehensively and comprehensively consolidated and flexibly applied.
2. Technical Function
All components of the system are installed on the profile table, and the mechanical structure, electrical control circuit, and actuator are relatively independent and are designed with industrial standard parts.
Through this platform, you can carry out various training such as mechanical assembly, electrical circuit design and wiring, PLC programming, and debugging, intelligent visual process editing, industrial robot programming, and debugging applications, etc.
It is suitable for the practical teaching of courses such as “Industrial Robot and Control Technology”, “Automation Technology”, “Machine Vision”, “Industrial Network Integration” and other courses related to automation in vocational colleges and technical schools.
3. Equipment Components
3.1 Six axis industrial robot
Choose Efort robot ER3-600.
The system consists of a teaching pendant, a controller, and a robot body.
You also can choose other brands of Industry robots to follow your local need.
3.2 Basic Platform
The size of the basic platform is about 1700×990×1100mm, and the frame is built with 40mm aluminum profile structure; the installation panel is made of high-quality aluminum alloy panels with a thickness of 30mm and an interval of 25mm, and the robots or other actuators or modules can be installed arbitrarily. The bottom is a sheet metal structure, where robot controllers, functional modules, or accessories can be placed;
3.3 robotic grippers
The pneumatic gripper includes parallel finger cylinders, connecting flanges, etc., and is fixed on the end flange of the robot. It can be used for grasping materials and visual calibration pins for operations such as handling and tool coordinate system calibration.
3.4 Vision system
3.4.1 Visual inspection module
Composition: industrial camera, lens, adjustable bracket, parallel light source and digital controller, vision controller, vision software, etc.
Function: Detect the logistics, position, color, etc. on the conveyor belt, and cooperate with PLC to complete the sorting of materials.
3.4.2 Vision software
VisionMaster main interface
3.5 visual production line task module group
It includes a feeding module, a conveying module, and a storage module, which can realize operations such as sorting, testing, handling, and storage of the transferred workpieces. Detection can be realized by sensors or vision cameras
3.6 Electric control system
The electrical control system consists of input power supply, output power supply, terminal blocks, control panel, PLC, etc., and is mainly installed on the mesh plate at the bottom of the basic platform. The operation panel is installed at the front of the basic platform, which not only fits the industrial site, but is also convenient for candidates to operate.
3.7 Pneumatic system
Including air compressor, pressure regulating filter, reversing valve, and air pipe connector.
3.8 Supporting tools
Including hex wrench set, slotted screwdriver, Phillips screwdriver, etc.
4. Experiment contents
Experiment 1: Mechanical cognition training of robot training model
Experiment 2: Pneumatic connection training of the motion control training model
Experiment 3: Sensor training of the motion control training model
Experiment 4: Circuit connection training of the motion control training model
Experiment 5: Motion Control PLC Training
Experiment 6: Robot Programming Training
Experiment 7: Vision system detection programming training
Experiment 8: Robot and PLC communication training
Experiment 9: Robot and visual communication training
Experiment 10: Comprehensive training of robots, PLC, and vision
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