DLIM-853 Intelligent Manufacturing Engineering Technology Application Platform

1. Overview

This system is based on a typical intelligent manufacturing production line, using technologies such as industrial network, automatic control, data acquisition and remote operation and maintenance, combined with CNC machining centers, industrial robots, intelligent sensing and control equipment, visual inspection equipment, intelligent warehousing equipment and other equipment research and development based on key intelligent manufacturing technologies and equipment, demonstrating the functions and ideas of automation, digitization, networking, integration and intelligence. It involves knowledge and skills in the fields of intelligent control technology, CNC technology, industrial robot technology, pneumatic technology, sensor technology, mechatronics technology, industrial engineering technology, software technology, automation technology and online measurement technology.

The intelligent manufacturing technology application platform consists of a data management center, a network management unit, an intelligent warehousing unit , an assembly and inspection unit , a robot handling unit, and a CNC simulation unit . Based on a modular design, it can be operated as a single station or in combination of two or more.

2.Technical parameters

1. Working power supply: AC220V±10%, 50Hz.
2. Rated power: ≤4KW.
3. Dimensions: Floor space is approximately 6000mm×2500mm×2000mm (L×W×H); Equipment dimensions are approximately 4850mm×1000mm×2000mm (L×W×H).
4. Working environment: temperature 5℃～+40℃, relative humidity <85% (25℃).
5. Safety protection: with multiple protections of short circuit, overload, alarm and emergency stop.

3. Practical training content can be completed

Industrial Internet Network Technology

1. Industrial intrusion prevention system configuration;
2. Ring network three-layer network management industrial switch configuration ;
3. Modbus RTU communication application ;
4. Modbus TCP communication application ;
5. TCP communication (open user communication) application ;
6. Profinet communication application ;
7. S7 communication application ;
8. OPC UA communication application .

Intelligent Manufacturing Control Technology

1. Practical training on reading electrical drawings ;
2. Gas circuit connection and electrical wiring ;
3. PLC installation and wiring ;
4. Installation and application of touch screen ;
5. PLC programming and debugging ;
6. Servo control system configuration and application ;
7. Stepper control system configuration and application ;
8. Frequency conversion control system setting and application ;
9. Sensor debugging and application ;
10. Touch screen programming and debugging.

Industrial Digital Twin Technology

1. Product design and modeling ;
2. Import and assemble 3D models ;
3. Creation of basic electromechanical objects of 3D models ;
4. Common kinematic pair settings and applications of 3D models ;
5. Common sensor signals and signal adapter applications for 3D models ;
6. Virtual simulation operation and debugging ;
7. Virtual and real linkage operation and debugging .

Industrial data collection and identification analysis

1. RFID wireless radio frequency configuration and application;
2. QR code/barcode recognition and analysis configuration and application;

3.Industrial visual acquisition programming and application ;

4. Environmental data collection configuration and application ;
5. Energy consumption data collection configuration and application .

Industrial Internet Platform Application

1. MES system awareness ;
2. Basic operations of MES ;
3. MES and PLC communication programming and application ;
4. MES data visualization programming and application ;
5. Data collection configuration and application of edge computing platform ;
6. Edge computing platform data processing configuration and application ;
7. Edge computing platform cloud-edge collaborative application ;
8. Edge computing platform equipment management configuration and application ;
9. Data visualization configuration and application of edge computing platform .

Robotics

1. Robot installation and debugging ;
2. Installation and application of robot end tools ;
3. Robot programming and instruction application ;
4. Robot fault diagnosis and maintenance ;
5. Robot and PLC communication configuration and application .

CNC machine tool platform application

1. Programming and operation of CNC machining centers ;
2. CNC machining simulation programming and debugging;
3. Optimization of CNC machining technology .